Official Blog of Sierra--Let's Talk Flow!
Benefits of BioTrak for Wastewater Flow Meter Solutions
Aeration Blowers, Anaerobic Digesters, Cogeneration Power With today’s clean energy mandates and rising energy costs, wastewater treatment facilities are looking for new ways to operate more highly efficient and cost-effective facilities. Sierra’s BioTrak, our innovative new thermal flow meter, meets the rugged demands of wastewater plants where aeration, digestion, and cogeneration play pivotal roles. The […]
Read the StoryThe Challenges of Measuring Flare Gas
The associated gas generated from oil production has received a lot of attention recently. In many areas, the lack of gas collection infrastructure requires this gas to be flared off. Many jurisdictions now require flare gas monitoring in order to reduce emissions and to allocate taxes, fines, and other fees. Choosing the best tools for […]
Read the StoryStay On Top of Methane Metering and Emissions Regulations
As climate concerns continue to dominate the national (and global) conversation, tightening state and federal regulations on methane emissions can pose challenges to new and existing oil and gas producers. While many may be familiar with New Source Performance Standards (NSPS), which regulate emissions at new wells, it’s important to know the EPA is moving […]
Read the StoryUnderstanding Flow Measurement for Emissions Monitoring
Take Charge of Your Boiler Efficiency & Avoid Steep EPA Emissions Fines Sounds like an impossible task, but it’s not. Emissions monitoring is a hot topic for plant and facility managers due to the elevating importance of three factors: Global climate-change mitigation efforts Increasing governmental regulations Social pressures Due to this, there is also a […]
Read the StoryDrySense Sensor Technology Is the Key to Thermal Flow Meter Accuracy
Why Are Dry Sensors Critical for Flowmeter Lifetime Sensor Warranty, Accuracy, and In-Situ Validation? When it comes to flow meters, what matters to plant managers and engineers alike is if their meter is measuring flow accurately and reliably. They want to know they can depend on the data their meter is providing. However, the answer […]
Read the StoryAvoid Common Flow Meter Installation Mistakes to Optimize Flow Meter Performance
In our last blog, we discussed how plant and operation managers are searching for ways to manage the flow energy in their facility to cut costs and increase their process efficiency. After the purchase decision is made, correct installation and calibration are the next steps to maintaining the equipment over the lifetime of the product […]
Read the StoryIntroducing a Game Changing Flare Measurement Technology
Meet EPA’s Refinery Regulations with our New Game-Changing qMix RealTime Flare Measurement System (FMS) A refinery at full capacity produces far more gas than it needs. It is not economical to capture it, clean it, compress it, store it, and finally transport it, so it’s flared off. Stringent federal, state, and local laws govern the […]
Read the StoryHow to Specify the Best Mass Flow Meter or Controller for Your Application
A question we get a lot from our customers is how to determine which Sierra mass flow meter or mass flow controller is best for their application. Followed up by: What’s the difference between an economical mass flow controller and a premium mass flow controller. Our new video explains the differences between Sierra’s economical and […]
Read the StoryThermal Mass Flow Meters Increase Boiler Efficiency in Co-generation Applications
Did you know most chemical plants use electricity derived from an on-site natural gas power plant or co-generation plant burning waste gas streams? In large boilers, power plants bring together air and fuel (natural gas, waste gas, oil or coal) for combustion, which creates heat. The heat boils the water, creating steam. The steam runs […]
Read the Story3 Tips for Avoiding Costly Mistakes in Water Measurement
Whether you are running a large municipal water facility or one of the over 37,000 rural water utilities in the United States, water usage rates and costs drive your decisions. For any water system, it’s critical to answer key questions like: What’s your water usage and/or production? How much water are you distributing or allocating? […]
Read the StoryComplete Guide to Gas Mixing and Blending | Sierra Instruments
Gas mixing sounds simple enough. You simply mix a number of pure gasses to create a new mixture. Unfortunately, it’s not usually as simple as it sounds. There are many variables and factors that play a role. In this post, we’ll dissect this challenging application and discuss how to obtain perfect gas mixing and blending […]
Read the StorySteam Flow Energy Measurement
From facilities management to district heating applications, accurate steam flow energy measurement is a critical flow measurement needed to incur substantial savings on energy and maintenance costs. However, steam flow energy measurement is also the most difficult flow measurement to make due to the unknown factors of what type of steam is being produced, various […]
Read the StoryBringing Energy Efficiency and Cost Savings to Veteran’s Facilities
As the infrastructure of our Veterans Affairs (VA) facilities age and government-driven energy efficiency mandates rise, VA facilities’ engineers are faced with a decision to upgrade existing equipment or replace older equipment in order to improve energy efficiency. Dealing with the upgrade or replace decision is a big one. Replacing older equipment is costly, but in the […]
Read the StoryThe Perfect Biogas Flow Measurement Solution | Sierra Instruments
Solving the Biogas Flow Measurement Conundrum In recent years, concern about climate change has increased interest in alternative energy sources, specifically in biogas energy. Biogas energy can be extracted from landfills. Digester gas produced at wastewater treatment plants is another common form of biogas. So why is it so popular? In a word, economy. This […]
Read the StoryTame Your Energy Hog with Accurate Compressed Air Measurement
How do you tame the compressed air energy hog in your facility? As most facilities managers can attest to, the electricity used to produce compressed air can be one of the most expensive energy costs in your facility. Questions arise such as: How can I verify my compressed air capacity? How do I balance distribution and allocation […]
Read the StoryHow a Vortex Flow Meter Works
Vortex flow meters are increasingly becoming the flow technology of choice for gas, liquid, and steam flow measurement. Vortex flow meters are ideal for measuring saturated and supersaturated steam in large facilities to improve steam production efficiency and allocation. Volumetric water flow and high flow gas measurements are also strong applications for vortex flow meters. […]
Read the StoryFlow Energy Management Part 3: Three Successful Flow Energy Management Case Studies
As we’ve discovered in Part 1 and Part 2 of this Flow Energy Management series, determining the best flow meter technology for flow energy management of gas, liquid and steam applications depends on specific measurement goals, fluid, flow rate, turndown requirements, fluid temperature, and flow pressure. In part 3 of this series, let’s consider three […]
Read the StoryPart 2-Flow Energy Management Applications-Installation Tips & Tricks
In part 1 of our Flow Energy Management series, we identified the 3 Killer Flow Energy Management Applications that will reduce energy costs: compressed air & natural gas measurement, steam production, distribution, and allocation, and water/BTU measurement. And we identified the best flow meters for each of these applications: thermal mass flow meters for gas, vortex […]
Read the StoryFlow Energy Management: 3 Killer Apps To Lower Energy Costs
More and more, buzz words like “flow energy” or “flow energy management” have become prevalent as companies grapple to control costs, reduce energy use, and comply with government regulations—all while trying to increase profitability. But what are flow energy and flow energy management? Why should you care? In this three-part series, we will: Explore what […]
Read the StoryReducing the Likelihood of Fluid Hammers In Steam Applications
Many of us have heard the sound of pipes banging as we turn a faucet on or off. This sound is the water in the pipe being forced to stop or suddenly change direction and is called “water hammer.” Did you know that water hammer is not just limited to water pipes? In fact, water […]
Read the StoryFlow Meter Do’s and Don’ts with Ammonia
Editor’s Note: This post was originally published on April 25, 2012. Due to its popularity and continued questions on this issue, we updated the post on 2/2/2018. We often have engineers and researchers ask us about the best way to measure and control ammonia. We’ve got a perfect product for the application, but there are […]
Read the StoryStriving For Perfection: Flow Energy Partnership Improves Geothermal Energy Production
Since the early twentieth century, geothermal energy has been used to produce electricity. In the 1980’s and 90’s, rapid expansion in the demand for geothermal energy put pressure on suppliers to reduce costs and increase efficiencies. Now geothermal energy production is becoming a common practice around the globe. One of the largest energy companies in […]
Read the StoryHow Does a Water Flow Meter Work?
A water flow meter is a device that measures the amount of water flowing through a pipe. There are several water flow meter technologies to choose from depending on the water measurement application, maintenance requirements, and budgetary terms. Each of these types of water flow meters has a unique principle of operation, specific application benefits, and overall cost-of-ownership. The question […]
Read the StoryHow Does a Flow Meter Work?
A flow meter works by measuring the amount of a gas, liquid or steam that passes through or around the flow meter sensors. While flow meter sensors work in many different ways, the end goal is the same: Deliver the most accurate and repeatable flow measurements for the specific application, whether for general research, process […]
Read the StoryPreventable Mistakes with Vortex Flow Meters
Vortex flow meter technology is an ideal technology for many applications particularly saturated and supersaturated steam, volumetric water applications as well as flow energy management (natural gas, compressed air, steam, water) in facilities and large campuses. In some of these applications, vortex installations can be tricky and take flow expertise for the most successful installations. Kam Bansal, […]
Read the StoryHow Does a Thermal Flow Meter Work?
An insertion-type (immersible) thermal flow meter works by measuring the total mass flow rate of air/gas flowing through a pipe or duct. In a thermal flow meter’s simplest working configuration, gas flows past a heated velocity sensor and a temperature sensor. Instrument electronics work to maintain a constant temperature differential of 50 degrees Celsius between the actual gas temperature and the […]
Read the StorySensor Probe Insertion/Retractor Simplifies Installation of Steam Flow Meters in Hot Tapping Applications
Accurately measuring fluid flows like steam in large ducts or pipes is a challenging application. Large ducts and pipes often have swirl or turbulent flow which makes accurate flow measurement difficult. Not to mention, installation of steam flow meters can be extremely challenging since in many cases you will need to shut off the steam flow to install […]
Read the StoryHow to Attain Precise CO2 Injection in the Carbonated Beverage Production Process
Looking for the perfectly carbonated beverage? Is your CO2 injection process leaving your drinks flat? Industrial mass flow controllers offer the perfect solution for controlling the exact CO2 injection into beverages to create the perfect foam for the beer industry or carbonation for popular soft drinks. It is pivotal that carbonated beverage manufacturers have the […]
Read the StoryProviding Precision Flow Control Solutions for Critical Biomolecular Research
When scientists at the University of Nottingham’s Centre for Biomolecular Sciences (CBS) in the United Kingdom needed instrumentation to control the flow of gases in their research, they turned to Litre Meter, a UK distributor for Sierra Instruments, and the SmartTrak 100 series mass flow meters and controllers. The working relationship between Litre Meter and the […]
Read the StoryFor Vortex Flow Meters, Accuracy Matters in Steam Energy Flow Measurement
The heat is on. Most facilities managers are in the hot seat to account for all of the flow energy, going in and out of their facility which is no easy task. This mandate is no different for steam flowmeter measurement. Vortex flow meters continue to be the industry standard selection for accurate steam flow […]
Read the StoryField-Adjust For Gas Composition Changes, Retain Accuracy, Save Time and Money
When gas composition changes, typical thermal meters must be sent back to the factory to be re-calibrated in order to maintain required accuracy levels. All of this is a costly, time-consuming endeavor. Imagine the time and money you can save by not having to send your meter back to the factory for calibration every time […]
Read the StoryIf gas composition changes, field-adjust to maintain flow meter accuracy?
Changes in gas composition cut into productivity in the field, exactly when you need accuracy in flow meter measurement the most. But what if you could retain that precision, even when those changes occur? Now you can do just that with qMix Software. If your gas composition changes over time, you can now quickly field-adjust the QuadraTherm […]
Read the StoryTake Charge of Your Facility’s Water Usage…
Water is a precious resource! Now, more than ever, businesses and facilities must take charge of their water usage to help with water conservation and lower water bills. Water conservation begins with knowing exactly how much water you are using in your process or facility. When you know how much water you are using, you can adjust […]
Read the StoryThe Truth About In-Situ Calibration Validation of Thermal Flowmeters
In-situ calibration validation is one of the great benefits of thermal mass flow technology. This video reviews in-situ calibration validation and details how thermal sensor stability is the only way a calibration validation is actually valid! Get the truth about in-situ calibration so you can make informed decisions. Watch the video now! For a more detailed […]
Read the Story4 Keys to Great Portable Ultrasonic Flow Metering
The liquid measurement market is an extremely large market with many varied measurement requirements. To get the best bang for your buck, a portable ultrasonic flow meter is a practical solution. With a portable ultrasonic flow meter, you can use one liquid flow meter in several locations throughout your flow process. There are many portable […]
Read the StoryHow to Save Time & Money by Calibrating Flow Meters Onsite
If you have hundreds of mass flow controllers and meters or just a few in your lab, facility, or manufacturing process, how do you keep up with the demands of annual recalibration? Most flow meters and controllers need to be recalibrated yearly to meet stringent ISO quality standards. This requires technicians to remove the mass flow meters from the […]
Read the StoryTalking Biogas Production In Europe
Europe is quickly becoming a hotspot for the biogas industry, and Sierra and our local French distributor Alto Instruments took advantage of that fact by exhibiting at BiogazEurope in France. Attendees learned about the entire biomass process, from the bio side of things (mass) to the energy side (electricity). Some trending applications featured at the […]
Read the StoryPart 2: Challenges with Submetering Natural Gas
I previously shared a post on how mid-to-large size facilities can save money by taking the initiative to submeter natural gas usage, titled Part 1: Challenges with Submetering Natural Gas. The traditional diaphragm meters used by utility companies rely on fixed compensation variables that can lead to inaccuracies and overcharging. While this can affect residential customers, it […]
Read the StoryPart 1: Challenges with Submetering Natural Gas
In an article for Gases & Instrumentation magazine, I explored energy management as it relates to the natural gas industry. Natural gas exists in abundance in this country, with production expected to increase 44 percent by 2040. With such unprecedented growth in production of this natural resource, utility companies must focus on providing the most accurate gas […]
Read the StoryPart 3: Biogas Flow Meter Measurement-The Solution
In recent weeks, I’ve shared some exciting advancements in the biogas industry in regards to renewable energy management. From harnessing biogas energy from landfills to the digester gas produced at wastewater treatment plants, one thing is paramount: Adjusting for changing gas composition is critical to obtaining accurate flow meter measurement for optimal biogas energy collection. […]
Read the StoryPart 2: Biogas Mass Flow Measurement–The Challenge
In my previous posts, I shared the focus on the growing need for renewable energy sources in the United States, with biogas becoming a hot commodity. Common sources include harnessing biogas from landfills, as well as digester gas produced at wastewater treatment plants. One of the major flow measurement challenges in biogas applications is the fact […]
Read the StoryBiogas Flow Meter Measurement: The Flooded Market
In my recently published article in Biomass Products & Technology , Precise Biogas Flow Measurement: Overcoming the Challenges of Changing Gas Composition, I highlight the nationwide search for alternative energy sources. In the article, I note that this search has led to increased interest in sources of biogas energy specifically. Many flow meter companies have jumped into […]
Read the StoryPart 3: Cold Weather and Mass Air Flow Meter Gas Temperature (Gas Properties)
In Parts One and Two of this series, we looked at the effects of ambient temperature on mass air flow meters such as Sierra’s FastFlo™ 620S and our new QuadraTherm™ Model 640i. As discussed, cold weather has few physical effects on an air flow meter, but can degrade accuracy due to stem conduction, unless accounted for, […]
Read the StoryPart 2: Cold Weather and Mass Air Flow Meter Accuracy (Stem Conduction)
In Part One, we looked at the effects of cold weather on mass air flow meters like Sierra’s Steel-Mass® Model 640S and our new QuadraTherm™ Model 640i. As discussed, cold weather typically doesn’t cause any physical damage to the flow meter, but it can affect the meter accuracy. Let’s look at how. Flowmeters That Are […]
Read the StoryCold Weather and Your Mass Flow Sensor
Baby It’s Cold Outside Sierra is a global company, so we sell our mass air flow sensors into some pretty extreme cold weather environments. Indeed, we are seeing more and more applications in the far North, where immersible thermal flow meters like Sierra’s Steel-Mass® Model 640S and our new QuadraTherm™ Model 640i are used in […]
Read the StoryFlare Gas Metering Solutions
Waste gases must be flared in numerous industries ranging from oil refineries and well drilling operations (like shale gas fracking) to wastewater treatment plants and landfills. Due to government regulations, flares are subject to stringent regulations requiring accurate measurement. Requirements to monitor the flow rate and consumption of flare gas involves measurement at points within a […]
Read the StoryQuadraTherm Flowmeter Puts New Spin on Fiberglass [Case Study]
What a waste! That’s what I thought when I learned how much material is rejected and how much gas is consumed during the fiberglass insulation manufacturing process. The biggest losses occur during the melting, spinning and subsequent cooling of silica, a key ingredient in fiberglass. For those who work in this industry, it’s a never-ending […]
Read the StoryHow Biogas Generators Work with Air Flow Meters
For several years, Sierra has been working with the Santa Cruz Wastewater Treatment Facility near Monterey, Calif., to improve the rate of biogas cogeneration. Santa Cruz produces energy – enough to power 3,000 homes – by blending digester gas (a by-product of its sewage decontamination) with natural gas. This type of biomass helps create electricity using […]
Read the StoryFlowmeter Reliability and Service Win with Wastewater Biogas Plant
The old maxim – waste not, want not – has taken on a whole new meaning in places like the Santa Cruz Wastewater Treatment Facility, located near Monterey Bay in Northern California. At the plant, digester gas, a by-product of sewage decontamination, is captured and mixed with natural gas to form a type of biomass, one […]
Read the StoryAccurate Fuel Flow Meters from Sierra-CP
In addition to our Flow Measurement & Control Division, Sierra has a thriving Automotive Test Division called Sierra-CP that designs and manufactures a complete range of solutions for automotive test applications including engine, vehicle, powertrain, transmission, emissions, analytical and component testing. In engine and vehicle testing, extremely accurate fuel flow measurement is often a critical factor. Our FuelTrak […]
Read the StoryBuy Flow & Level Switches Instantly Online
Sierra’s InnovaSwitch™ flow and level switches represent the state-of-the-art in gaseous and liquid flow switching or liquid level control. The InnovaSwitch is easy to install and adjust, giving reliable, low maintenance performance in the most demanding applications. Now, our InnovaSwitch can be specified and purchased online for the ultimate in convienence. Learn more…
Read the StorySmartTrak® 140 Ultra-Low ΔP Mass Flow Controllers
Get Incredible 4.5 psid (310 mBard) at Flows up to 500 slpm. When you need precision gas mass flow control of expensive process gases, where minimal pressure drop is a key consideration for cost savings and efficiency, the SmartTrak® 140 flow meter controls up to 500 slpm with an ultra-low ΔP of 4.5 psid (310 […]
Read the StoryOut in the Cold: Mass Vortex Flowmeter Conquers Cryogenic Fluid
Cryogenic fluids are key in a variety of industries with very low temperature applications, including medical, large-scale frozen food processing and electric power transmission. However, these fluids must be handled – and measured – with great care, which can be a challenge if you’re using a traditional turbine meter or other tools to assess various fluid […]
Read the StoryPart 2: For Steam Flow, Mass Vortex Flow Meters Are Ideal!
In my last post, I discussed the problem of density errors creeping into steam flow measurements. When steam is superheated, you can determine density by the steam tables. But, as the vapor cools in a pipe, things aren’t so simple. I said the answer to the conundrum is actually “blowing in the wind” – that a […]
Read the StoryFor Steam Flow, Mass Vortex Flow Meters Are Ideal!
I want to discuss a special form of gas flow measurement – water vapor – otherwise known as steam flow. Traditionally, steam has been measured with orifice plates. The steam was typically saturated or had a known superheat, so the density could be obtained from the steam tables. However, steam naturally cools as it goes down the […]
Read the StoryPart 2: Capillary Thermal Flow Meters vs. Differential Pressure Devices
In my last post (Part 1: Capillary Thermal Flow Meters vs. Differential Pressure Devices), I talked about volumetric flow and how it must be temperature and pressure corrected to obtain mass flow. Wouldn’t the world be a simpler place if we could simply measure mass flow directly? In fact, we do! Capillary thermal is likely the most […]
Read the StoryPart 1: Capillary Thermal Flow Meters vs. Differential Pressure Devices
The most common technology in use today for measuring flow is differential pressure “dP or ΔP” (orifice plates, pitot tubes, venturis and the like). Indeed, that was the only flow measurement method I was taught in engineering school. Well, things have come a long way in the 28 years since I picked up my degree. […]
Read the StoryBreaking the Ice: Antarctica Researcher Meets Sierra’s ‘Smart’ Mass Flow Meter
Working here along California’s Central Coast in Monterey, I don’t often get to experience a White Christmas or snowball fights or even the excitement of schussing down the slopes (unless I travel 4 hours to Lake Tahoe, Northern California). So, it’s really tough for me to imagine the frigid, barren conditions of the coldest place […]
Read the StoryIndustrial Thermal Mass Flow, The Heat is On…
One of the more interesting stories I have been told about Sierra is the genesis of the company’s flagship product, our model 640S Steel -Mass ® Immersible Thermal Mass Flow Meter. In the mid 60’s, our founder, Dr. John Olin, was working on his PhD at Stanford. One aspect of his research involved studying the fluid […]
Read the StoryUltrasonics, Water Flow Measurement: Part 2
In my last post, I discussed Sierra’s decision to enter the giant water flow measurement market due to our intimate and successful history in the waste water treatment industry measuring air flow with our thermal mass flow meters. At that time, almost a decade ago, we looked at ways to measure water flow and narrowed it […]
Read the StoryUltrasonics, Water Flow Measurement: Part 1
Since Sierra is a leading supplier of immersible thermal mass flow meters, I find myself heavily involved in the waste water treatment industry, where Sierra’s model 640S Steel-Trak® is the instrument of choice for measuring the low pressure air fed to the flocculation tanks, where oxygen-loving (aerobic) bacteria happily munch on the wastes. Over time, […]
Read the StoryAir May Be Free, But Compressed Air Isn’t! (Part 2 of 2)
In my last post early last month (June 9th), Mr. Carlisle of Air Compressor Supply was looking for compressed air flow meters to measure compressed air. As I explained to him, our Steel-Trak® Model 640S is ideal for compressed air applications. The 640S immersible thermal mass flow meter delivers the 1.0% accuracy and highly repeatable direct mass […]
Read the StoryAir May Be Free, But Compressed Air Isn’t! (Part 1 of 2)
Like you, I have become painfully aware of the increasing costs of energy in our daily plant operations. Recently, I was contacted by a company in Oklahoma with an interesting application. Air Compressor Supply Inc. of Tulsa, Oklahoma, does compressed air auditing. I asked the technician, Carl Carlisle, what exactly that meant. His explanation was […]
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